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Ballasts from flourescent light fixtures?

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  1. #1
    eesakiwi is offline Metal Recycling Entrepreneur
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    Theres mainly two sorts of floresent ballasts.
    The older ones are in a steel box & are filled with tar stuff. I don't bother with them.

    The other sort are the later models & you can see the copper wire & iron plates, they are normally painted white.
    With a bench vise you can peel back the backing plate on them, then peel it off completly.
    That leaves you with the iron core & the copper winding.

    This bit of info is very usefull>
    The iron core on these are 'Stacked'. They are not 'Interlocked'. Very Very important.



    Once you have peeled the back off.
    Lay the core down flat & using earmuffs & safty glasses & a hammer & a wide cold chisel put the chisel face edge into the long gap/Vee down the center, bash it with the hammer.
    The little iron plates will start to seperate a bit, leaving a small gap, start at one edge & work towards the other end.
    do that on both sides. The gaps probably about 1/4 inch wide now.
    Now you can see the individual plates easy like.

    Now start bashing the plates off the copper wire spool/windings or use a screwdriver & start at one end & pick the plates off.
    Do that over a bin or something as when the plates fall off (theres hundreds & hundreds!!) they end up on the floor.
    I grab the bunches & put them aside & leave the odd ones to hit the floor & sweep them up afterwards.
    Once all the side iron plates are off you will notice theres smaller iron squares inside the winding.
    Bash them out too.

    That leaves you with a copper winding. On a normal size light fixture these windings weigh 100 grams each.
    ie, 1/10th of one Kg @ NZ$7.00Kg = NZ$0.70 cents each.
    Normally I find these in rubbish skips when a shop is changing their interier design, normally there are about 20 or more.
    Last edited by eesakiwi; 12-07-2010 at 07:10 PM.

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