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Sand casting car club plauqes!

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    Great couple of hobbys. I like the old pu. Mike.

    "Profit begins when you buy NOT when you sell." {quote passed down to me from a wise man}

    Now go beat the copper out of something, Miked

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    losthope is offline Metal Recycling Entrepreneur
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    Quote Originally Posted by gustavus View Post
    Well done, the aluminum from the motor rotors is not one I would prefer using.

    My favorites are aluminum rims, engine and transmission scrap.

    If you really want to produce some really nice castings source out Petrobond sand. it is so fine you can capture a finder print. Also you might want to ditch that steel crucible for a silicon carbide one.

    Believe it or not the steel from that crucible is contaminating your aluminum. Aluminum which has other unwanted metals could give better pouring quality's but probably the opposite will happen where the quality depreciates.

    Bad aluminum could freeze before filling the mold, become brittle and break like glass at the slightest bump.

    I had a bunch of silver solder used for refrigeration that came in sticks, for an experiment added a stick to my aluminum melt. The finished casting came out fine but very brittle.

    If it hadn't been brittle the one quality it did have ( tone ) would have made it a perfect alloy for casting a large bell.


    Fishing weight mold.
    Thanks for the info, I read about petro bond after I already oredered the clay to make green sand, we want to try it out.....I also was looking at different porcelain crucibles on line also just havent bought one yet....the one we used was just what came with the furnace and what we used because we were so stoked on making plaques, I hear ya on the purity and weak aluminum for objects of use , I was thinking more about the motor shaft aluminum for pouring my ignots to sell to the scrape yard ,I did quite a bit of reading up before I ever tried to cast pretty interesting stuff!

    Quote Originally Posted by miked View Post
    Great couple of hobbys. I like the old pu. Mike.
    Thanks!

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    gustavus is offline Metal Recycling Entrepreneur
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    Save your fuel and time - scrap yards frown on accepting cast ingots they always assume the worse of the seller in that his/her ingots are contaminated.

    Nice scrap to work with an get predictable castings, pistons, hydraulic pumps, transmission casings, any engine parts made of aluminum.

    I strongly recommend silicon carbide crucibles, for straight aluminum melts you will get a year or more out of it, melting copper and bronzes much less because of the addition of fluxes.

    The graphite crucibles are alright, but your not going to get the same millage as the carbide is going to give you.

    When ever I'm doing a casting that needs to be machined - I degass, for example a large dish or motor mount for a vibratory lap similar to the one shown below.

    The fishing weight mold was cast in Petrobond without the addition of a degassing agent.

    The flat lap used in lapidary work for polishing the flat surfaces of stones is easy to make, the small motor has an eccentric weight attached to the motor shaft which oscillates the flat plate.

    That particular lap sells for $343.65 the home foundry is one of the few hobby's that can pay off in real dividends.

    Last edited by gustavus; 10-26-2012 at 10:07 AM.

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